Air Cooled Steam Condensers

Cool Steam

Conserve Energy with Dry Cooling

High integrity, low maintenance 

Custom designed & built in Scotland

Turnbull & Scott designs and manufactures robust, high performance Air Cooled Steam Condensers & Steam Condensing Coils,  for steam applications with condensing pressures to 40  bar, for a wide range of industries. The exceptional design and build quality makes them ideal for extreme applications and machinery running 24/7.

An Air Cooled Condenser (ACC) is a direct dry cooling system where steam is condensed inside air-cooled finned tubes.  The ACC typically comprises a series of modules, arranged in parallel, each containing a quantity of finned tubes. An Axial flow forced draft fan attached to each module forces the cooling air across the finned tubes.

The company has over 70 years experience in heat transfer applications and provides a bespoke design service to ensure its Air Cooled Condensers and steam condensing coils deliver the required thermal performance within an optimised footprint. We also repair and refurbish units to improve performance.

Air Cooled Condensers  (ACC) are part of the 'Dry Cooling' technology family along with Air Blast Coolers.

Air Cooled Condensers cool steam  while Air Blast Coolers cool liquid.

The steam to be condensed flows inside a network of tubes that have fins attached to facilitate heat transfer.

Ambient air is blown or drawn across the fins by an Axial flow fan, to cool and condense the steam to a liquid state inside the tubes.

Dry Coolers
Air Cooled Condenser-Force Draft (2)

Custom Design, Manufacture, Installation & Commissioning

Turnbull & Scott has a long history of providing design, manufacture and installation of Air Cooled Condensers and steam condensing coils to customers operating in challenging environments with exacting requirements.

It as an unrivalled reputation for producing robust, intelligent cooling products for the broadest range of industrial and commercial applications.

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Design & Material Options

Heat Exchanger Design
Proprietary research-backed software
Certified CAD drawings
Copper
Aluminium

Tube & Fin Arrangement
Plane tube or helical fin or plate at varying fin pitch on tube from 15mm-100mm diameter
Number of rows as required

Operating Parameters
Operating Temperatures to 560C
Steam Operating Pressure to 40 bar
Steam Test Pressure to 60 bar

Materials
Stainless steels,Carbon steels 
Copper, Aluminium

Surface Treatment
Hot dipped galvanised
Polyurethane coated
Zinc Plated

Headers
Steel or stainless Steel
Round, Crescent or boxed

Dimensions
150mm–6,000mm (per unit/module)

Configurations & Capacities

  • Applications with condensing pressures to 40 bar.
  • Configurations can be flexible & customised & include V-Type, A-Type,  as well as Flatbed systems - horizontal or vertical airflow .
  • Fully packaged plug-and-play condensers with pump sets and controls supplied to meet specific operating requirements.
  • Options for low noise, low fan power consumption, corrosion resistance applications are also available
  • Un-packaged steam condensing coil modules for OEM or end-user system integration.
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Steam Condenser Repair & Refurbishment

Extend Plant Life

With over 70 years experience in heat exchanger design and manufacture, Turnbull & Scott is exceptionally well placed to test and determine the root cause of condenser failures.

The company can offer on-site visits and factory testing to determine whether repairs are possible and to undertake repairs and refurbishment of existing coils and headers where feasible or supply retrofit of replacement coils and headers where required.

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Contact us about Condensing Steam